Piping Work Management Modules
amogh modules


Objective & Importance
  • The "life cycle" of costs and benefits from initial planning through operation and disposal of a facility are relevant to decision making. An owner is concerned with a project from the cradle to the grave. Construction costs represent only one portion of the overall life cycle costs.

  • Optimizing performance at one stage of the process may not be beneficial overall if additional costs or delays occur elsewhere. For example, saving money on the design process will be a false economy if the result is excess construction costs.
  • Fragmentation of project management among different specialists may be necessary, but good communication and coordination among the participants is essential to accomplish the overall goals of the project. New information technologies can be instrumental in this process, especially the Internet and specialized Extranets.
  • Productivity improvements are always of importance and value. As a result, introducing new materials and automated construction processes is always desirable as long as they are less expensive and are consistent with desired performance.
  • Quality of work and performance are critically important to the success of a project since it is the owner who will have to live with the results.


Basic Requirements/Inputs
The Basic data and software requirements of AMOGH/IPMS all the modules are :

Basic Data
  • PO & Shipping Details
  • BOM Data - Auto import from Spoolgen
  • Weld Map Data - Auto import from Spoolgen
  • CRD (Construction Reuirement Dates) - from L4 project schedule
  • Project Specification
  • Pipe Support Details - Auto import from Spoolgen

Application & Software
  • Oracle 10g
  • MS-Office 2007 - MSAccess
  • Microsoft .NET Framework 2.0
  • MS SQL Server - 2005
  • ASP.NET


AMOGH - Highlights
  • Our next generation product AMOGH/IPMS, is developed based on our rich legacy of experience in the Construction Management and Engineering field and is designed with the unique requirements of the construction industry and addresses the global market. AMOGH/IPMS provides new and extended functionality to meet the needs of multi-site and multi-project operations and includes comprehensive control facilities.

  • AMOGH/IPMS is industry-specific enterprise database system that maximises profitability and productivity with minimum implementation costs and budget risk.

  • Multi-Divisional Management Structure: AMOGH/IPMS has a flexibility to accommodate a multi-level organisational structure which can provide the exact data and information to different operation centres and hierarchy wise.

  • Easy to Implement : AMOGH/IPMS possesses industry best practices to ensure rapid and smooth implementation and operation.

  • Integrated Workflow Enabled : AMOGH/IPMS has an automated, online workflow system to immediately advise users of critical status changes and events. AMOGH/IPMS provides several gateway mechanisms to assist in the process of getting started plus interfaces for integration with 3rd party systems.

  • Online web based system can be operated from multi-location from single source on CITRIX.

  • SQL server based can be operated from multi location.

  • Even the system comprises of 9 different key modules, the data storage is at one location. This makes the data accessibility easy & reliable.

  • Each module acts as an independent program, but all of them are interlinked.



AMOGH - Benefits
  • Increase Productivity through the interactive generation and sequencing of work from a crew level to different contractors level.

  • Reduce "idle-time" and maximize resource utilization through the ability to visually monitor availability of materials on site for issuing work order(s)

  • Reduce rework by identifying and resolving discrepancies prior to the release of work to shop/field.

  • Reduce Material Surpluses and Shortages at the construction site to a minimum level

  • Reduced redundancy - by Integrated data management which avoids duplicate or similar data stored in different files for different applications and stored only once.

  • Improved availability information -may be made available to any application program through the use of the AMOGH/IPMS

  • Reduced inconsistency if the same data is stored in more than one place, then updating in one place and not everywhere can lead to inconsistencies in the database

  • Improve Decision making through an ability to perform "What-if" scenarios and visually monitor actual status against the project schedule

  • Decrease Costs focusing more time analyzing your project(s) rather than gathering, producing and finding information

  • Avoid costly mistakes by validating multiple sources of Project data at all the stages of execution.

  • Productivity improvements are always of importance and value. As a result, introducing new materials and automated construction processes is always desirable as long as they are less expensive and are consistent with desired performance.


AMOGH - Outputs
Document Control Module
  • Spoolgen Status
  • Drawings Received status
  • Revision control tracking & Isometric/Spool Index
  • Holds and deletion of drawings

Material Control Module
  • Total Project BOM
  • Purchase Order/Shipping Status and Inventory stock details
  • Comparing Inventory with BOM for Availability check (SIMULATION)
  • Work Order Issuance for Pick up, Painting and Loading for Fabrication/Erection (shop wise or Contractor wise)
  • Tracking fabrication Shortages spool wise
  • Field material identification & advance tracking for fully fabricated lines for erection plan
  • Overall material tracking & identification for each line/test pack / system / contractor

Welding Control Module
  • Daily Progress Reporting/productivity factor
  • Welder Performance Analysis
  • Repair Percentage and types of defects Monitoring
  • NDT Progress and Backlogs
  • Material traceability (Heat number tracking) & Spool Final QC Clearance
  • Overall Progress monitoring of Project and details extraction for Invoicing
  • Balance work and bottleneck identification at every stage from fabrication to handover

Spool Control Module
  • Spool Status Report
  • Line/Spool status (Line, Test pack, System wise spool status tracking with button click)
  • Storage Location information
  • Packing List Information for Handover/Shipment
  • Handover/Shipped Detail Information

Support Module
  • Support Fabrication Work Order
  • Fabrication Status and progress monitoring
  • Packing List Information for Handover/Shipment
  • Handover/Shipped Detail Information
  • Support status tracking for each line during all the stages of construction

Structure Steel Module
  • MTO Details (Component wise)
  • Purchase Order/Shipping tracking and status
  • Inventory Stock preparation and monitoring
  • Material Availability Status (Simulation)
  • Work Order for Pick up, Assembly/Fabrication
  • Progress Reports
  • Storage, Handover & Shipment Details
  • Monitoring of erection, alignment, bolt tightening, punch clearance and handover

AMOGH - Features & Functions
Bar Coding (Optional)
  • Physical Inventory Count
  • Location and multiple site Changes
  • Pick Recording
  • Production recording (Welding/NDT)
  • Spool/member storage location tracking
  • Shipping/Handover & Loading Verification
  • Stage wise tracking of members/spools (Fabrication, erection, inspection, clearances etc)

Productivity/Production
  • Construction Productivity/Production
  • On-line Progress entry/coding database
  • Tracking NDT progress and backlogs
  • Create Work order for all subcontracted activities
  • Accurate Information
  • Welder Performance monitoring to increase and maintain quality of production as well as Productivity

Planning & Job Scheduling
  • Estimation of work volume
  • Manpower/Material requirements
  • Planned Drops
  • Work front identification and prioritising as per CRD (L-4)
  • Optional automatic job creation
  • Scheduling and Reschedule jobs

Progress Recording (Reporting)
  • Online Picking and Production Line up
  • Shop Floor/Erection Field Progress recording
  • Streamlined Function (all activities included)
  • Hold/Release of construction work notification enabled

Storage/Handover & Shipment
  • Storage area & Shipment Planning
  • Transfer/Transportation planning
  • Ready to Hand Over/Shipping/movement status and History
  • Integrated Manifest and Packing Slip/Bill of Loading

Performance Analysis
  • Welder Performance Analysis
  • Shop wise and contractor wise, work Loading & Progress analysis
  • PCWBS wise progress monitoring
  • Budgetary monitoring & analysis
  • Critical Material shortages analysis & identification (based on CRD-L4)

Invoicing
  • Daily, Weekly, Monthly Invoice Consolidation
  • Fully automated for unattended operations